The highly productive, partially automated TruPrint 5000 3D printing system provides the ideal basis for industrial series production. With optional features, including 500°C-preheating and the full field multilaser with three 500-watt TRUMPF fiber lasers, you are perfectly equipped to handle even the most demanding industrial applications. The machine quickly and reliably manufactures high-quality components from a range of different metal materials, all while meeting the stringent quality requirements for tool and mold making, the aviation and aerospace industry, and the medical technology sector. As an option, the entire process chain can be carried out in a shielding gas atmosphere: sieving, printing, cooling, depowering. Combined with external part and powder management and the monitoring solutions from TRUMPF, it is predestined for industrial additive series production.
The automatic process start allows for fast set-up and offers a high degree of process reliability.
The build and supply cylinders can be exchanged quickly and safely for work parallel to production.
The ideal basis for downstream processes such as sawing, milling, or grinding.
Keep an eye on the powder coating, weld pool, machine status, and productivity at all times and have full control over the component quality, layer-by-layer.
Maximize your productivity with the TRUMPF full field multilaser: Three 500 watt TRUMPF fiber lasers simultaneously scan the entire build area (100% overlap), which ensures that you achieve the best build rates. All of the lasers can be allocated in the build area with flexibility, which gives the components an optimal surface quality without any seam marks.
Through optional preheating of up to 500°C you can achieve a visibly better component quality for many applications and materials. This means you benefit from fewer support structures and stress cracks in titanium (Ti6AI4V). Furthermore, certain materials such as H11 (1.2343) and H13 (1.2344) can only be processed at temperatures of 500°C.
Take advantage of a detailed quality check and documentation, layer-by-layer. This enables you to detect process deviations early on and to visualize areas of the component that are critical. In addition, you can automatically analyze the data against a reference part. You can also monitor all of the weld pools in parallel with ease.
Short throughput times for large powder volumes and a closed powder circuit provide a high degree of productivity and safety. The central components of the sieving station, powder removal station, and powder silo provide the basis for series production on an industrial scale and under a shielding gas atmosphere.
As the build and supply cylinders can be exchanged quickly, cylinder set up, powder removal, and cooling of hot build jobs can be performed parallel to the LMF process. This reduces idle time and non-productive time and increases the machine’s productivity.
The 500-watt fiber lasers operate using a wavelength of around 1,070 nm. The focal diameter, which can be individually adjusted between 100 and 500 μm, means it is possible to react to different component requirements with outstanding flexibility.
|BUILD VOLUME (CYLINDER)||Diameter 300 mm x 400 mm Height|
|EFFECTIVE BUILD VOLUME (WHEN PREHEATING > 200 °C)||Diameter 290 mm x 400 mm Height|
|PROCESSABLE MATERIALS||Metal powders for welding, such as stainless steels, tool steels, and aluminum alloys, nickel-based alloys, titanium alloys. Current availability of materials and their parameters available on request.|
|PREHEATING (STANDARD)||Up to 200 °C|
|PREHEATING (OPTION)||Up to 500 °C|
|MAXIMUM LASER POWER AT THE WORKPIECE (TRUMPF FIBER LASER)||500 W|
|BEAM DIAMETER (INDIVIDUALLY ADJUSTABLE)||100 – 500 μm|
|LAYER THICKNESS||30 – 150 μm|
|BUILD RATE||5 – 180 cm³/h 1|
|MINIMUM MEASURABLE OXYGEN LEVEL||Up to 100 ppm|
|CONNECTION AND CONSUMPTION|
|ELECTRICAL CONNECTION (VOLTAGE)||400 V|
|ELECTRICAL CONNECTION (CURRENT INTENSITY)||32 A|
|ELECTRICAL CONNECTION (FREQUENCY)||50 Hz|
|SHIELDING GAS||Nitrogen, argon|
|WEIGHT (INCLUDING FILTER, ELECTRICAL CABINET, POWDER)||7085 kg|
In this episode of "Ask the Expert", TRUMPF battery expert Johannes Bührle shows a selection of different application examples for…Show all news